Intelligent Combustion Optimization Special Boiler High Efficiency
Energy Conversion
Overview:
This special boiler combines intelligent combustion optimization
with multi-stage heat recovery to deliver high-efficiency energy
conversion across industrial applications. Its adaptive design
supports diverse fuel types and integrates AI-driven controls for
stable performance under fluctuating operational demands.
Engineered with modular architecture, the system seamlessly
interfaces with existing heating infrastructure while enabling
compliance with environmental standards and sustainable production
objectives. Cross-industry compatibility spans chemical processing,
agricultural operations, and textile manufacturing, offering a
future-ready solution for emission reduction and energy
conservation in complex industrial environments.
Product Image:
Product Introduction:
This special boiler is designed for the utilization of waste heat
from the incineration of gas and liquid waste in the chemical
industry. Through the vertical gravity-driven fluid circulation
system, the recovered energy is converted into low-pressure
saturated steam and connected to the whole plant pipeline network
to meet the thermal energy needs of continuous production.
This system adopts a vertical five-stage flue gas treatment path
and a self-driven water circulation architecture. The cooled flue
gas after heat exchange can be directed to the downstream
purification unit. Its core structure integrates the natural
circulation framework of a single steam drum with an open-air
modular layout, and sets up five differentiated heat exchange
zones:
One-stage enhanced heat storage section (channel 1): a limited
cooling water-cooled wall system lined with refractory castables to
ensure the molten salt slag discharge condition of the bottom ash
hopper flue gas temperature ≥ 950℃
Two-stage phase change control section (channel 2-3): a
cavity-type rapid cooling structure that cools the flue gas to the
threshold area of 100℃ below the ash melting point in steps to
avoid the risk of coking on the tail heating surface
Evaporation enhancement section (channel 4): a double-circuit
evaporation unit integrated at the top
Terminal energy extraction section (channel 5): equipped with a
primary superheater and a three-stage economizer group
The flue gas path follows the reverse heat exchange logic - after
gradient energy extraction from the top inlet of channel 1, it is
finally discharged horizontally from the bottom of channel 5,
forming a stepped waste heat recovery topology.
Technical Specifications:
| Inlet flue gas volume | 15600Nm³/h |
| Inlet flue gas temperature | 1150℃ |
| Boiler calculated evaporation volume | 14t/h |
| Boiler rated steam temperature | 210~235℃ |
| Boiler feed water temperature | 130℃ |
| Boiler blowdown rate | 3% |
| Waste heat recovery efficiency | 83% |
Advantages
(1)Innovation in thermodynamic efficiency
Improve waste heat utilization through multi-level energy topology
design.
(2)Reconstruction of operation and maintenance costs
Self-driven circulation + anti-coking technology significantly
reduces maintenance frequency.
(3)Industrial compatibility breakthrough
Adapt to high-pollution waste gas treatment scenarios such as
chemical and pharmaceutical industries.
(4)Production continuity guarantee
Process design with seamless connection between slag control and
purification units.
R&D and Production:
Ruiding has established the jiangsu province clean incineration
resource engineering technology center and the key laboratory of
the JICUI-Ruidings joint innovation center.
This laboratory is equipped with advanced detection equipment such as
ICP inductively coupled plasma emission spectrometry, atomic
absorption spectrophotometry, atomic fluorescence
spectrophotometry, high-temperature combustion ion chromatography
analyzer, high-temperature combustion rate analyzer, and rapid
equilibrium flash point tester. it possesses capabilities for heavy
metal analysis, elemental analysis, off-gas calorific value
analysis, ash melting point detection, incineration boiler water
quality testing, sewage analysis, and volatile waste analysis, etc.
Related Products:
Main Clients:
Company Introduction:
Ruiding is expertized in the engineering, fabrication,
construction, commissioning service of industrial waste combustion
treatment system including thermal oxidizer (also referred to as
incinerator), heat recovery system (boiler), pressurized vessel,
flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger,
etc.
Ruiding has been authorized with the Environmental Protection
Engineering Class 2 (waste gas, waste liquid, waste solid
treatment) EPC certificate, ASME Certificate, Class A boiler
manufacturing license, Class A boiler installation and Revamping &
Maintenance certificate, A2 designing and manufacturing certificate
for press vessel, GC1, GC2 press pipeline designing & construction
certificate.
Ruiding covers a building area of over 250,000 square meters and has nearly
300 professional and technical staffs. We have completed over 500
engineering projects, spread across various domestic and
international industries, with a significant market share in the
petrochemical industry.
Faq:
1. What is the company's main business?
Focus on the R&D, design, production, installation and
commissioning of industrial three wastes (waste gas/waste
liquid/solid waste) incineration treatment equipment and special
boilers, and provide supporting equipment (such as heat exchangers,
sludge dryers, etc.) .
2. Do you have industry qualification certification?
The company has now passed the quality, environment, occupational
health, and occupational hygiene and safety management system
certifications, and has the second-level qualification for
environmental protection engineering contracting, Class B special
environmental engineering design, Class A boiler manufacturing
qualification, Class A boiler installation, inspection and
maintenance certificate, A2 pressure vessel design and
manufacturing certificate, GC1, GC2 pressure pipeline design and
installation certificate, and Class A environmental pollution
control (waste, waste gas, waste liquid) qualification certificate.
3. What are the core products?
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative
catalytic oxidation furnace (RC0), catalytic oxidation furnace
(C0), high temperature thermal incinerator (T0), catalytic
denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid
incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis
incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler
integrated incineration boiler, large cavity membrane wall boiler,
fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex
tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst
4. In what aspects are the technical advantages reflected? Have you
ever had experience in cross-border cooperation?
We have 29 patented technologies, covering the fields of
incinerator structure optimization, heat recovery, etc. The company
has a first-class design team in China, which has mastered the
incinerator technology and is familiar with the operation of
incinerators. The designers have a solid theoretical foundation and
rich design and practical experience. During the design process,
they combine the operation of advanced devices at home and abroad
to carry out process and structural design. The design response is
fast, and the plan can be modified in time according to the buyer's
requirements, and optimization suggestions can be made according to
the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme
design, equipment manufacturing to installation and commissioning,
and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical,
pharmaceutical, and solid waste disposal. Typical cases include
organic waste gas RTO system, chemical waste liquid incineration
project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form,
or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City,
Jiangsu Province, China.
8. Is there any international business cooperation?
Holding the independent import and export rights, we can provide
equipment export and technical solution customization services for
overseas customers.
