Automatic Control Regenerative Catalytic Oxidizer Wide Application
Range Corrosion Resistance
Overview:
The thermal storage catalytic furnace performs well in the field of
environmental protection. With its high purification rate, it can
effectively remove organic pollutants in the exhaust gas and meet
strict environmental emission standards. Its combination of thermal
storage catalytic technology not only realizes the recycling of
heat, reduces energy consumption, but also improves the processing
efficiency. The equipment has strong corrosion resistance and is
made of high-quality materials. It can adapt to complex exhaust gas
components and harsh working environments and has a long service
life. At the same time, the application of automatic control and
intelligent monitoring functions greatly reduces the intensity of
manual operation and improves the management efficiency of
equipment. It is an ideal choice for enterprises to achieve green
production.
Product Image:
Product Introduction:
Parameter/Component:Specification
Design treatment capacity:17,000 Nm³/h (normal cubic meters per hour at 0°C, 1 atm)
Inlet VOC concentration:2,000 mg/Nm³ (typical for medium-concentration industrial
emissions)
Major equipment:Water seal tank (with integrated demisting section)
Flue gas diversion channel (equipped with electric heater)
Regenerative catalytic oxidizer (RCO) (ceramic-packed beds +
Pt/Pd catalyst)
The untreated waste gas first passes through a pre-stage water
seal tank (equipped with a demisting section) to remove moisture
and particulate matter. It is then pressurized by a waste gas fan
and directed through a flame arrester into the ceramic heat
storage layer of the regenerative chamber, where it is preheated
to approximately 350 °C.
The preheated gas enters the catalytic layer, where organic
components undergo complete oxidation and decomposition under the
catalytic action of the catalyst. An electric heating device in
the flue gas diversion channel ensures the outlet temperature
from the catalytic bed reaches 400 °C, guaranteeing thorough
destruction of organic pollutants.
The resulting flue gas is secondarily distributed through the
diversion channel into another set of regenerative chambers,
where it exchanges heat with ceramic heat storage packing. After
heat recovery, the cooled flue gas is discharged through a chimney
into the atmosphere, meeting emission standards.
Theory:
The Regenerative Catalytic Oxidizer (RCO) uses two insulated
chambers filled with high-temperature ceramic media. During
operation, the process stream enters an energy recovery chamber,
where ceramic media preheats it before introducing it to the
oxidation chamber. As the stream moves through the inlet bed, its temperature rises.
After oxidation in the combustion chamber through the catalyst,
pollutants turn into CO2 and water vapor, releasing thermal energy.
The clean gas exits through the second recovery bed, leaving heat
in the ceramic media to preheat the inlet stream in the next
cycle.Combining the catalyst and ceramic media, RCO significantly
reduces fuel consumption during thermal oxidation and preheating,
resulting in lower operating costs.
Advantages:
(1) Regenerative Catalytic Oxidizer (RCO), combining functions of
regenerative thermal oxidization (RTO) and catalytic oxidation (CO)
technologies, which could effectively eliminate various VOCs. It
boasts advantages such as a simple process flow, compact equipment
design, and reliable operation.
(2) Regenerative Catalytic Oxidizer (RCO) exhibits high
purification efficiency and low operational costs.
(3) The entire process generates no wastewater, and pollutants such
as NOx.
(4) Regenerative Catalytic Oxidizer (RCO) design by Ruiding is
usually conjunction with waste heat boilers, allowing excess heat
to generate steam for production purposes, achieving energy-saving
objectives.
R&D and Production:
Ruiding has established the jiangsu province clean incineration
resource engineering technology center and the key laboratory of
the JICUI-Ruidings joint innovation center.
This laboratory is equipped with advanced detection equipment such as
ICP inductively coupled plasma emission spectrometry, atomic
absorption spectrophotometry, atomic fluorescence
spectrophotometry, high-temperature combustion ion chromatography
analyzer, high-temperature combustion rate analyzer, and rapid
equilibrium flash point tester. it possesses capabilities for heavy
metal analysis, elemental analysis, off-gas calorific value
analysis, ash melting point detection, incineration boiler water
quality testing, sewage analysis, and volatile waste analysis, etc.
Related Products:
Main Clients:
Company Introduction:
Ruiding is expertized in the engineering, fabrication,
construction, commissioning service of industrial waste combustion
treatment system including thermal oxidizer (also referred to as
incinerator), heat recovery system (boiler), pressurized vessel,
flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger,
etc.
Ruiding has been authorized with the Environmental Protection
Engineering Class 2 (waste gas, waste liquid, waste solid
treatment) EPC certificate, ASME Certificate, Class A boiler
manufacturing license, Class A boiler installation and Revamping &
Maintenance certificate, A2 designing and manufacturing certificate
for press vessel, GC1, GC2 press pipeline designing & construction
certificate.
Ruiding covers a building area of over 250,000 square meters and has nearly
300 professional and technical staffs. We have completed over 500
engineering projects, spread across various domestic and
international industries, with a significant market share in the
petrochemical industry.
Faq:
1. What is the company's main business?
Focus on the R&D, design, production, installation and
commissioning of industrial three wastes (waste gas/waste
liquid/solid waste) incineration treatment equipment and special
boilers, and provide supporting equipment (such as heat exchangers,
sludge dryers, etc.) .
2. Do you have industry qualification certification?
The company has now passed the quality, environment, occupational
health, and occupational hygiene and safety management system
certifications, and has the second-level qualification for
environmental protection engineering contracting, Class B special
environmental engineering design, Class A boiler manufacturing
qualification, Class A boiler installation, inspection and
maintenance certificate, A2 pressure vessel design and
manufacturing certificate, GC1, GC2 pressure pipeline design and
installation certificate, and Class A environmental pollution
control (waste, waste gas, waste liquid) qualification certificate.
3. What are the core products?
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative
catalytic oxidation furnace (RC0), catalytic oxidation furnace
(C0), high temperature thermal incinerator (T0), catalytic
denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid
incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis
incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler
integrated incineration boiler, large cavity membrane wall boiler,
fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex
tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst
4. In what aspects are the technical advantages reflected? Have you
ever had experience in cross-border cooperation?
We have 29 patented technologies, covering the fields of
incinerator structure optimization, heat recovery, etc. The company
has a first-class design team in China, which has mastered the
incinerator technology and is familiar with the operation of
incinerators. The designers have a solid theoretical foundation and
rich design and practical experience. During the design process,
they combine the operation of advanced devices at home and abroad
to carry out process and structural design. The design response is
fast, and the plan can be modified in time according to the buyer's
requirements, and optimization suggestions can be made according to
the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme
design, equipment manufacturing to installation and commissioning,
and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical,
pharmaceutical, and solid waste disposal. Typical cases include
organic waste gas RTO system, chemical waste liquid incineration
project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form,
or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City,
Jiangsu Province, China.
8. Is there any international business cooperation?
Holding the independent import and export rights, we can provide
equipment export and technical solution customization services for
overseas customers.
